Opinions on this Lathe.....

Litlerob1

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Well, being intimidated by wiring and setup is understandable. I have no idea of your knowledge of electrical circuits or systems, but know by some of the things you have posted on another forum that you are no dummy. With that in mind, I am certain that you could get a VFD wired in with a remote fwd-off-reverse switch and a pot for speed control. Particularly if you were willing to accept some help and advice from members of this forum. Adding a braking resistor for fast stops would be easy as long as the VFD selected was capable. Adding an off signal from a foot brake device would up the complexity of the circuit and likely send you looking here for assistance.
Can you post or DM me a couple links to VFD's that would work for a regular Lagun Mill, and a 7.5 hp Lathe and a Hardinge HLV? Please....
 

Vancbiker

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I have a 3HP version of this.....


on my lathe. The linked model is rated for 8HP for the lathe. Uses 240V single phase input. Has remote fwd and rev and speed inputs. Parameters determine accel and decel rate. Been using it for ~8 years now with no problems. It is Chinese so not the best quality, but cheap enough that if it died tomorrow I would not be upset at all. I've certainly gotten my moneys worth.

Similar units sized to match the motors on the Lagun and Hardinge would be fine.
 

Litlerob1

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I have a 3HP version of this.....


on my lathe. The linked model is rated for 8HP for the lathe. Uses 240V single phase input. Has remote fwd and rev and speed inputs. Parameters determine accel and decel rate. Been using it for ~8 years now with no problems. It is Chinese so not the best quality, but cheap enough that if it died tomorrow I would not be upset at all. I've certainly gotten my moneys worth.

Similar units sized to match the motors on the Lagun and Hardinge would be fine.
I'm already looking at 4k in RPC with acceptance in my heart 🙄. So I'm really, REALLY not concerned about cost in this scenario. I'm concerned with ease of use and integration. So I am looking into it.

I might be okay smart with some stuff, maybe even a lot. But you're on a different level, it's not fair to apply such a high standard for me to compare myself. I'd be in a constant state of failure.

R
 

Vancbiker

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For $4k you can get a 10HP Phase Perfect. $4k buys a 30 or more HP RPC. Are looking at bigger machines or running multiple machines at capacity simultaneously?
 

Garwood

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I have less than $2500 in a 55HP RPC. I bought most of it and did a few upgrades in time. $4k is a lot for an RPC.

Using VFDs for basic functions is not complicated at all.
 

Herding Cats

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For $4k you can get a 10HP Phase Perfect.
The only things I run off a PP is my bandsaw and a 10hp hydraulic press. It doesn't like heavy regen current and will trip out when running a cnc unless the regen is set conservatively. This is an old blue one, I don't know if the newer ones are any better but I would have a hard time recommending one to someone. JMO
 

Vancbiker

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The only things I run off a PP is my bandsaw and a 10hp hydraulic press. It doesn't like heavy regen current and will trip out when running a cnc unless the regen is set conservatively. This is an old blue one, I don't know if the newer ones are any better but I would have a hard time recommending one to someone. JMO
Since he was asking about running a manual machines, he wouldn't have regen issues. The greater the input voltage is to a phase perfect or VFD, the greater the potential for overvoltage errors on regen. Same with native 3 phase or RPC created 3 phase. Whether the error will be on the Phase Perfect or the CNC is determined by which device is the most sensitive to overvoltage. Machines that do heavy regen braking often need their incoming power around 208-220 to prevent nuisance alarms.
 

Herding Cats

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Since he was asking about running a manual machines, he wouldn't have regen issues. The greater the input voltage is to a phase perfect or VFD, the greater the potential for overvoltage errors on regen. Same with native 3 phase or RPC created 3 phase. Whether the error will be on the Phase Perfect or the CNC is determined by which device is the most sensitive to overvoltage. Machines that do heavy regen braking often need their incoming power around 208-220 to prevent nuisance alarms.
I agree but just thought it was noteworthy in case CNC's were in future plans.

The PP would acually trip for low voltage on the single phase side during regen. Bucking the single phase down seemed to make the issue worse. I encountered this on 2 different blue PP units.

I wasted a lot of time fooling with them and wanted them to work well but in the end they were just too much trouble with very limited user serviceability and zero factory support for the blue units. Even several electronics experts I showed the boards to struggled to make sense of it and they all came to the same conclusion that the design intent was to inhibit repair as well as reverse engineering.

Some people have had great success with them but at the end of the day I want something that is either cheap to replace or if it is expensive then I need to be able to understand it and repair it.
 

Litlerob1

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4k is what I'm comfortable spending, for 1 RPC to run 2 manual machines and 1 RPC to run one CNC lathe. That includes running wiring, conduit, etc.
 

QBMFG

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4k is what I'm comfortable spending, for 1 RPC to run 2 manual machines and 1 RPC to run one CNC lathe. That includes running wiring, conduit, etc.
I started with a 20hp rated american rotary cnc ballanced RPC that ran multiple manual machines, but nothing heavy duty. Traded it to a guy that is currently overloading it with with a smallish W/S turret lathe, 400mm HMC, and a 30mm Swiss all running at the same time.

If you have more than one machine and want something as simple as possible, I would look at one big RPC. Drives are pretty easy too, but you need one on each machine.
 

Garwood

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I started with a 20hp rated american rotary cnc ballanced RPC that ran multiple manual machines, but nothing heavy duty. Traded it to a guy that is currently overloading it with with a smallish W/S turret lathe, 400mm HMC, and a 30mm Swiss all running at the same time.

If you have more than one machine and want something as simple as possible, I would look at one big RPC. Drives are pretty easy too, but you need one on each machine.
If hes running the turret lathe same time as the cnc's its helping.

I used to do that same trick. I used a 15hp lathe to bump up a 30hp rpc so i could run a 30hp cnc lathe.
 

QBMFG

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If hes running the turret lathe same time as the cnc's its helping.

I used to do that same trick. I used a 15hp lathe to bump up a 30hp rpc so i could run a 30hp cnc lathe.
Yeah, it's the accel/decel settings on the CNCs thats causing issues. It could all be tuned with adequate motivation, but I'm not sure the 200A incoming is even enough to run all that with the OEM settings. And they are production machines, slowing them way down isn't exactly ideal. Real power is available and that's where he is looking now that sales are steady. The RPC was always a temporary measure for both of us.

He is also fighting lots of over/under voltage issues that just dont happen with line power. I know theres fixes for all that, but if power is available for 15-30k, at some point you just bite the bullet and get on with life.

The W/S alone has tripped the main a couple times.

I had the utility people out to discuss getting power at the house to run a 42" VTL and 4" HBM, and when he quoted me 30-50k for 200A 480V drop, with 3ph 100ft away, I told him no thanks, I'll just up the house to 800a single phase and run 60hp worth of converters. He just laughed at me and told me I might get away with it for a couple months, but with all the surges and issues it would cause my neighbors I would be shut down promptly.

Then I rented a cheap building with power, and ditched the converters.
 
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Mr. M

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I had the utility people out to discuss getting power at the house to run a 42" VTL and 4" HBM, and when he quoted me 30-50k for 200A 480V drop, with 3ph 100ft away, I told him no thanks, I'll just up the house to 800a single phase and run 60hp worth of converters. He just laughed at me and told me I might get away with it for a couple months, but with all the surges and issues it would cause my neighbors I would be shut down promptly.
Pretty glad I am located where I am. It was just over 2k to get 200amp 208 service to my home shop from the ditch. (And that included the electrician to do the new panel in the shop) 400amp would have been about $3800
 

QBMFG

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Pretty glad I am located where I am. It was just over 2k to get 200amp 208 service to my home shop from the ditch. (And that included the electrician to do the new panel in the shop) 400amp would have been about $3800
Thats really fortunate. Any commercial customer here has to pay for the cable xformers and poles. From what i gather xformers run around 15-25k, poles 10k ea, and cables around 20/ft.
 

Mr. M

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Thats really fortunate. Any commercial customer here has to pay for the cable xformers and poles. From what i gather xformers run around 15-25k, poles 10k ea, and cables around 20/ft.
I had to buy the pole, cable and transformers but the power company didn't charge additional install costs. Then it was just a local electrician to do the hookup at the building. Pole was like $6-700 and the transformer was around a grand.
 

QBMFG

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That sounds more in line with my friends experiences.

Open Delta only requires 2 transformers on the pole so that can save some coin.
Cheapest I have heard to get 3ph into a building was 12k, that guy was 30yrs ago, and a pretty small service.

There is a big difference in co-ops and investor owned power companies, but for the most part the co-ops dont even offer 3ph, and all of it depends on where you set up shop.

My electric rates seem pretty good here. No demand charge, and I think they are around 10c /kwh. Elec runs 600/mo for a 6k sf shop with me and some part time people.
 

Vancbiker

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Shop I retired from 8 years ago had almost $1k/day for power. Last year I was there, the cost for 12 months was $356k. >200k square feet and 180 employees. 6000Amp 480V service. Some heavy duty shit.
 
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