Wandering runout

lobust

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Greased the chuck. Re-bored the jaws. Still having a problem with runout. I put an indicator on the part and roll it around so the high side is up. Un-clamp and re-clamp. Now what was the high side is the low side. I tried this in multiple positions and keep getting similar results. It seems as if the center block has too much clearance, allowing it to "drop" in the chuck.
It's certainly possible, but I've never encountered a chuck that had enough wear in it to cause that...

You'll just have to take it apart and see!
 

Barbter

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Greased the chuck. Re-bored the jaws. Still having a problem with runout. I put an indicator on the part and roll it around so the high side is up. Un-clamp and re-clamp. Now what was the high side is the low side. I tried this in multiple positions and keep getting similar results. It seems as if the center block has too much clearance, allowing it to "drop" in the chuck.
It's obviously repeatable....which is good....
Now lubed, is it less on the indicator than before?
If it is, then that's probably because the grease is (slightly) filling the gap....for a small while....
As Gregor said - you're going to have to strip it.
 

Spruewell

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Just talked to samchully about it. They don't really offer a service for rebuilding these.
 

Kustomizer

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Greased the chuck. Re-bored the jaws. Still having a problem with runout. I put an indicator on the part and roll it around so the high side is up. Un-clamp and re-clamp. Now what was the high side is the low side. I tried this in multiple positions and keep getting similar results. It seems as if the center block has too much clearance, allowing it to "drop" in the chuck.
Is there room to put a couple orings in the center block?
 

Spruewell

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Took it out and pulled it apart. The center wedge plug measures about .002" under the bore of the chuck body. Pushing the wedge plug around by hand, I can measure more than .005" of movement.
 

Mud

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Took it out and pulled it apart. The center wedge plug measures about .002" under the bore of the chuck body. Pushing the wedge plug around by hand, I can measure more than .005" of movement.
How can that be?
 

Spruewell

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I don't know how it could be so loose. This is the only chuck I have with this style of internal works. The guy from Samchully (apparently not a technician) had no answers. Building a bushing doesn't seem feasible as the center wedge plug is slotted to accept the master jaws. It would have to be built up, ground, heat treated, then ground again to get it back into tolerance. I think I would be better off buying a new chuck instead of spending my time doing that.
 

Spruewell

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Put it back together and reinstalled it. I can run first op on it for now. I reached out to Small Tools Inc. to see about having it rebuilt. Hopefully they will gain back to me soon
 

Spruewell

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In the meantime, I’m hunting around for a replacement. I’m wondering if I should go with another Samchully, or maybe there is a better option out there.
 

lobust

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In the meantime, I’m hunting around for a replacement. I’m wondering if I should go with another Samchully, or maybe there is a better option out there.
There are lots of better options, but it depends on how much better you need. The problems you are having with your Samchully are not typical, and indicate that either your chuck was defective from the start or has been badly neglected at some point in its life. IME Samchully chucks actually have less slop out of the box compared to Kitagawa.

Power chucks are a pretty deep rabbit hole. Wedge jaw mechanism chucks are the most suitable for job shop work, so stick with that for a start.

The best chuck I ever used was a Berg KHL, accuracy and repeatability was markedly better than anything else I've ever used, and even though it had already had a very long life before I got it, it was still tighter and more repeatable than a brand new Kitagawa. They achieve that by using a shallower taper in the wedge than others which means the jaw stroke is shorter as a tradeoff.

Rohm and SMW Autoblok are tied for second place IMO, but they both have a large range for lots of different applications, and offer other mechanisms beyond the basic wedge type that provide some quality of life features, for a cost. Quick change jaws, quick shift jaws, wedge-bar mechanisms that compensate for centrifugal force and provide higher speed security etc. etc.

I really like the Autoblok BH series, and they are my first choice usually when specifying a new machine. They have three radial keyways and tapped holes on the face, makes it super easy to mount fixtures on for special jobs, compared to basic Kitagawa pattern chucks where you have to either locate on the chuck OD and fix to the master jaws, or machine the chuck body to make mounting features.

Samchully and Kitagawa are bottom of the heap of the chucks I've used, but both are perfectly serviceable too. There's a reason why Kitagawa are the most common by far. They are kind of the baseline and are the most economical solution for most cases. I am pretty sure Samchully operate under license from Kitagawa as they are basically identical.

There are other options too that I am not familiar with - Forkardt for example.

If you have a large collection of jaws, that would probably swing me towards getting the same again or at least something that uses the same jaw pattern. There are a pretty good variety of top jaw patterns out there, even at the same chuck size.

If you get a different chuck, check the specifications carefully that your actuator provides a suitable force range.
 
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